Automotive &
Transportation

Consistently meeting the expectations of market demands and requirements for aluminum profiles wide-range applications.

TRUSTED BY

Connects between the bumper and

The combination of a press, able to extrude big dimensions
profiles and advanced processing capabilities enables
Extal to be competitive in the Aluminum market for trucks
and trailers.
Extal`s team of engineers works closely with OEM
companies in the truck scope in order to switch from steel
to aluminum to reach energy efficiency and fuel saving.

Electronic Buses

We are proud to be a part of the engineering team of the E4C the new electronic bus of MAN.

Extalprovides the roof system of the new E4C bus as well as using the new and advanced technology of the joining profiles with 3M component glue.

Extalprovides complete systems for buses such as hatch service, bus doors, etc. integrated with plastic, glass and EPDM.

 

Commercial Vehicle

Extalrecognizes that the commercial vehicle scope is growing and developing, therefore we adjusted the means of production to provide solutions to multiple item orders in small quantity orders.

Extalis designing and producing crash profiles, such as battery protection for the e-Crafter, as well as inner profiles for Volkswagen caravans (XXL Volkswagen).

Rails Industry

As part of the company’s desire to specialize in all areas of the automotive industry, Extalis currently TS 22163 certified and is an official supplier of Alstom/Bombardier. Extalis investing in an advanced welding process which  will enable us to supply welded profiles efficiently and quickly.

Extaldevelops complete systems based on aluminum profiles such as luggage racks in Bombardier/Alstom wagons.

Each Wagon incorporates over 360 kg of Aluminum created by 27 different profiles.

Heavy Machines

This market is identified by the use of string, durable & long lasting aluminum.

Extalspecializes and supplies a variety of aluminum extrusions to tractors and trailers. 

project summary

Rear bumper support: Audi R 8 Lamborghini

Connects between the bumper and the Engine located in the back side.

Challenges:
Special die required due to material performance (softness) and tight angle tolerances

Project number
952080
No. of tools
1
No. of components
1
Tons per yr.
3
Components per yr.
6.000
Dimensions
150 x 40mm
Alloy
AW 6060
Weight
85 gr.

Aluminum parts for Battery support Audi R&D

Challenges:
Special die required due to material performance (hardness) and tight tolerances

Project number
A 952080
No. of tools
1
No. of components
1
Tons per yr.
3
Components per yr.
6.000
Dimensions
222 x 210 mm
Alloy
C 20
Weight
3.500 gr.

Door reinforcement strip Audi R 8

The profile supports the door strength left & right.

Challenges:

  • Four dimensional drilling and fabrication to tight tolerance.
  • Cutting is done in three different angels 3D.

Project number
952075
No. of tools
2
No. of components
1
Tons per yr.
3
Components per yr.
12.000
Dimensions
75 x 222 mm
Alloy
AW 6060
Weight
348 gr.