Consistently meeting the expectations of market demands and requirements for aluminum profiles wide-range applications.
The combination of a press, able to extrude big dimensions
profiles and advanced processing capabilities enables
Extal to be competitive in the Aluminum market for trucks
and trailers.
Extal`s team of engineers works closely with OEM
companies in the truck scope in order to switch from steel
to aluminum to reach energy efficiency and fuel saving.
We are proud to be a part of the engineering team of the E4C the new electronic bus of MAN.
Extalprovides the roof system of the new E4C bus as well as using the new and advanced technology of the joining profiles with 3M component glue.
Extalprovides complete systems for buses such as hatch service, bus doors, etc. integrated with plastic, glass and EPDM.
Extalrecognizes that the commercial vehicle scope is growing and developing, therefore we adjusted the means of production to provide solutions to multiple item orders in small quantity orders.
Extalis designing and producing crash profiles, such as battery protection for the e-Crafter, as well as inner profiles for Volkswagen caravans (XXL Volkswagen).
As part of the company’s desire to specialize in all areas of the automotive industry, Extalis currently TS 22163 certified and is an official supplier of Alstom/Bombardier. Extalis investing in an advanced welding process which will enable us to supply welded profiles efficiently and quickly.
Extaldevelops complete systems based on aluminum profiles such as luggage racks in Bombardier/Alstom wagons.
Each Wagon incorporates over 360 kg of Aluminum created by 27 different profiles.
This market is identified by the use of string, durable & long lasting aluminum.
Extalspecializes and supplies a variety of aluminum extrusions to tractors and trailers.
Connects between the bumper and the Engine located in the back side.
Challenges:
Special die required due to material performance (softness) and tight angle tolerances
Project number | 952080 |
|---|---|
No. of tools | 1 |
No. of components | 1 |
Tons per yr. | 3 |
Components per yr. | 6.000 |
Dimensions | 150 x 40mm |
Alloy | AW 6060 |
Weight | 85 gr. |
Challenges:
Special die required due to material performance (hardness) and tight tolerances
Project number | A 952080 |
|---|---|
No. of tools | 1 |
No. of components | 1 |
Tons per yr. | 3 |
Components per yr. | 6.000 |
Dimensions | 222 x 210 mm |
Alloy | C 20 |
Weight | 3.500 gr. |
The profile supports the door strength left & right.
Challenges:
Cutting is done in three different angels 3D.
Project number | 952075 |
|---|---|
No. of tools | 2 |
No. of components | 1 |
Tons per yr. | 3 |
Components per yr. | 12.000 |
Dimensions | 75 x 222 mm |
Alloy | AW 6060 |
Weight | 348 gr. |
Challenges:
Difficult for extrusion and fabrication.
Project number | 952098 |
|---|---|
No. of tools | 2 |
No. of components | 2 |
Tons per yr. | 85 |
Components per yr. | 7.000 |
Dimensions | 1.238 x 310 x 3 mm |
Alloy | N 20 |
Weight | 15.000 gr. |
Challenges:
3D bending on one level.
Decorative anodize according Mil-A-8625 Type 2 class 1.
Project number | 952094 |
|---|---|
No. of tools | 1 |
No. of components | 6 |
Tons per yr. | 50 |
Components per yr. | 28.000 |
Dimensions | 3.227 x 112 x 2 mm |
Alloy | AW 6060 T5 |
Weight | 10.000 gr. |
Challenges:
Most of the profile are visible even after painting .
Two large profiles with visible area.
Project number | 952103 |
|---|---|
No. of tools | 10 |
No. of components | 25 |
Tons per yr. | 100 |
Components per yr. | 25.000 |
Dimensions | up to 2.155 mm |
Alloy | AW 6060 T 5 |
Weight | 25 kg / set |
Challenges:
Tight tolerance and 0,05 parallelism on join surfaces.
Less than 2 months from nomination award to PPAP process.
Very heavy profile –23,7 Kg/m.
Project number | 953010 |
|---|---|
No. of tools | 3 |
No. of components | 1 |
Tons per yr. | 0,75 |
Components per yr. | 1.000 |
Dimensions | 200 x 0 x 36 mm |
Alloy | AW 6082 T 5 |
Weight | 750 gr. |
Challenges:
10,5 and 7 meter long profile fabrication and painting.
Assembly of EPDM components.
Project number | 953010 |
|---|---|
No. of tools | 7 |
No. of components | 60 |
Tons per yr. | 200 |
Components per yr. | 140.000 |
Dimensions | 10.028 x 270 x 2 mm |
Alloy | AW 6060 T 5 |
Weight | 10.000 gr. |
Challenges:
Special die required due to material performance (hardness) and tight tolerances
Address:
10 Eitam st.
Mishor Adumim Indu’l area 985139, Israel
